硫酸羟氯喹颗粒水分近红外光谱在线定量模型的建立
投稿时间:2020-07-31  修订日期:2020-11-19  点此下载全文
引用本文:柯樱,朱振明,张烁阳,王薇青,陆峰.硫酸羟氯喹颗粒水分近红外光谱在线定量模型的建立[J].药学实践杂志,2021,39(1):23~28
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作者单位E-mail
柯樱 上海医药集团股份有限公司上海 200020  
朱振明 上海上药中西制药有限公司上海 201806  
张烁阳 海军军医大学上海 200433  
王薇青 海军军医大学上海 200433  
陆峰 海军军医大学上海 200433 fenglu@smmu.edu.cn 
基金项目:国家重点研发计划:口服固体制剂生产过程实时监测与控制关键技术、应用及相关监管法规研究(2017YFF0210100)
中文摘要:目的 为实时检测硫酸羟氯喹颗粒在流化床干燥过程中的水分含量变化,建立颗粒水分的在线近红外光谱定量模型。方法 物料颗粒在流化床的干燥过程中,实时取样并用水分测定仪测量颗粒水分,采用多元散射校正(multiplicative signal correction, MSC)、一阶导数和Karl Norris平滑的光谱预处理方法,选择近红外4 935~5 336 cm-1和6 911~7 297 cm-1两个波段,运用偏最小二乘回归(partial least squares, PLS)建立基于近红外光谱的水分定量分析模型。结果 所建模型的校正误差均方根(RMSEC)为0.408,相关系数Rc为0.952 9。预测误差均方根(RMSEP)为0.435,相关系数Rp为0.936 6,验证集标准偏差与预测标准偏差的比值(RPD)为5.18。并将该模型应用于车间生产过程中,t检验结果表明,预测值与参考值之间无显著性差异。结论 该法所建立的在线水分定量模型准确度较高且较为可靠稳定,该模型可应用于生产过程,以在线监测物料颗粒的水分变化。
中文关键词:近红外光谱分析技术  硫酸羟氯喹颗粒  水分含量  在线定量模型  干燥过程
 
Establishment of online quantitative model for moisture content determination of hydroxychloroquine sulfate particles by near infrared spectroscopy
Abstract:Objective To establish an online quantitative analysis model for moisture content assay of hydroxychloroquine sulfate particles by near infrared (NIR) spectroscopy.Methods The NIR spectra were collected in real time when the material particles were dried in the fluidized bed. Meanwhile the water content of the particles was measured with the standard moisture tester. The multiplicative signal correction (MSC) and first derivative followed by Karl Norris smoothing were used for spectra pretreatment. Two spectral range (4 935-5 336 cm-1 and 6 911-7 297 cm-1) were selected for the quantitative model with the partial least squares (PLS) regression.Results The quantitative calibration model had good correlation coefficients with Rc value=0.952 9 and Rp value=0.936 6. The root mean square error of calibration (RMSEC) was 0.408 and the root mean square error of prediction error (RMSEP) was 0.435. The ratio of standard deviation of validation set to prediction standard deviation (RPD) was 5.18. There was no significant difference between the predicted value and the reference value by t test when the established model was applied in large-scale production.Conclusion The online model established for monitoring water content has high accuracy and stability, which can be applied in industrial scale process to monitor the particle moisture in real time.
keywords:near infrared spectroscopy  hydroxychloroquine sulfate particle  water content  online quantitative model  drying process
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